SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the following generation of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading trade truthful for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once once more demonstrates its market management in the subject of intelligent and revolutionary solutions.
The same applies to the other trade fair shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the one one of its type in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently creating its digital services with ambition and fervour. pressure gauge 10 bar combines its digital options with the traditional pump enterprise to provide its customers extra time for the necessities, scale back costs and simplify processes.
At the world truthful for environmental technologies on the end of May, worldwide commerce visitors will experience the premiere of a fully automated answer with integrated Industry 4.zero features. The current premium model vary SCT AutoAdjust presents revolutionary improvements within the space of progressive cavity pumps. Wrenches and so on. are now a thing of the past when it comes to maintenance. One click from a distant location and the stator is back in high form. The vary, which was developed on the basis of customer necessities, makes maintenance work a lot easier and due to this fact helps to save time and prices. Retensioning ensures fixed pumping capability and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is elevated and maintenance occasions are lowered to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that upkeep could be easily performed by one individual. Suction or strain strains not must be removed. With an built-in retensioning system, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the circulate fee is reduced due to wear and tear. The newest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the necessity for any particular tools. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the management room via analogue sign traces or digitally through varied fieldbus methods. Quick access on website on the pump may be achieved via a management panel or by way of Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, providers and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be utilized for process optimization. All collected knowledge is saved reliably and securely within the cloud. The real-time data from the monitoring service present feedback on put on and tear or point out that spare components are due for reordering quickly. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the working and maintenance directions based mostly on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical data to allow predictive maintenance forecasting and identification of abnormal conditions. By combining completely different sensor information, guidelines could be created to set off alarms. For instance, a lowered flow rate at increased pump speed in comparability with the pump’s individual calibration curve would indicate pump put on. This signifies that if unintentional course of changes are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump information also allows SEEPEX to make extra correct life cycle predictions for every pump kind primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system answer that mixes the benefits of two pump technologies to move highly dewatered sludge over lengthy distances in a very energy-efficient method. Sewage sludge compressed into plugs can be conveyed up to 1000 meters to its vacation spot utilizing pulses of compressed air within the pipes. For disposal corporations, this alternative to traditional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system answer comes within the form of a package unit, which accommodates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air components. This pump may additionally be connected to the Connected Services of SEEPEX as an enlargement.
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