Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of commercial oil filtration methods, has helped to considerably improve the product high quality of cold rolling sheets for its metal trade consumer, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual circulate expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a standard magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was insufficient and significant issues had been occurring with the standard of its completed merchandise.
An ECL is used inside the metal industry to help clear and strip the surface of the steel sheet of rolling mud by utilizing an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleaning cold rolled metal than conventional cleansing processes, the instability of the chemical substances can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a level of safety inside these circumstances, its effectiveness can be considerably lowered, resulting in contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline solution was nonetheless heavily saturated with mud particles and was suffering from an unstable PH level that mixed were resulting in significant rusting during the course of leading to scratching of the final product.
Filtramag+ presents nice particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to ensure optimal efficiency of the ECL and easily having any magnetic filter or separator isn’t guaranteed to unravel the ferrous contamination drawback. pressure gauge of the filtration is determined by the magnetic material type, size of the magnet, magnetic energy and likewise the fluid flow dynamics. A low energy magnet or minimal exposure to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is essential not solely to make use of the proper product for the method in query, however the higher level of solution protection provides further advantages, including prolonging the lifespan of the pump in addition to a reduction in related prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination on this utility throughout the alkaline answer from 400mg/m2 to simply 30mg/m2 by eradicating the nice mud particles that have been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not providing enough protection to the fluid on this utility, and it highlights the significance of choosing the proper technique of magnetic safety. Due to the nice particles circulating within the alkaline answer, vital rusting was being created in the course of the ECL course of that was causing harm to the metal sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our client as its capability to remove even the best particles from fluids would considerably enhance the problems that the enterprise was facing. By putting in the Filtramag+, our shopper was instantly offered larger ranges of safety towards the injury that have been being caused by the contaminated answer. We work often with Eclipse Magnetics high-performance products and all the time see significant, constructive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with supplies which have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow expertise guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As a results of the installation, the company is now not suffering from damaged completed components, has lowered its scrappage and waste, as well as prolonging the lifetime of the pump.
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