Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of commercial oil filtration systems, has helped to significantly enhance the product high quality of cold rolling sheets for its metal business client, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral dual flow know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with เกจ์วัดแก๊สหุงต้ม of simply 6000 gauss, the gathering performance was insufficient and significant issues have been occurring with the standard of its completed merchandise.
An ECL is used inside the steel business to help clean and strip the surface of the metal sheet of rolling mud by utilizing an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleaning cold rolled metal than standard cleansing processes, the instability of the chemical substances can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a level of protection inside these circumstances, its effectiveness can be considerably lowered, resulting in contamination elimination between 30-40%. Despite the magnetic curler being installed, the alkaline solution was nonetheless closely saturated with dust particles and was suffering from an unstable PH stage that mixed had been leading to vital rusting during the process leading to scratching of the ultimate product.
Filtramag+ presents fantastic particle extraction performance inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to ensure optimum effectivity of the ECL and easily having any magnetic filter or separator isn’t assured to resolve the ferrous contamination downside. The effectivity of the filtration depends on the magnetic materials kind, dimension of the magnet, magnetic strength and likewise the fluid circulate dynamics. A low strength magnet or minimal publicity to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is essential not solely to use the correct product for the method in query, however the larger level of solution safety supplies further benefits, including prolonging the lifespan of the pump as well as a reduction in related costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this utility inside the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the fantastic mud particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic curler was not providing enough safety to the fluid on this utility, and it highlights the significance of choosing the proper technique of magnetic protection. Due to the fantastic particles circulating throughout the alkaline answer, vital rusting was being created in the course of the ECL process that was inflicting injury to the metal sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our client as its capability to take away even the best particles from fluids would significantly enhance the problems that the enterprise was going through. By putting in the Filtramag+, our consumer was immediately provided greater ranges of safety against the damage that have been being attributable to the contaminated answer. We work frequently with Eclipse Magnetics high-performance merchandise and always see vital, constructive outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with supplies which have decrease magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology making certain that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single move via the filter.
As a result of the set up, the company is now not affected by damaged completed components, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
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