Celeros Flow Technology injects new life into forty year previous SAGD pump to extend heavy oil manufacturing for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to extend production. The pump – a Mather & Platt BB5 – was more than 40 years previous and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, high temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this project, the customer needed to extend water temperatures from 90° C to 140° C. However, there have been issues that the present pump could not be ready to deliver this requirement. Nozzle masses have been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked provider of some 20 years, for help.
Mather & Platt is considered one of a quantity of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing field and affected operational effectivity. There had additionally been เพรสเชอร์เกจ interventions for many years – but the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to function in such harsh situations and with no common upkeep over such a long time period. More importantly, it gave us confidence that a thorough overhaul might achieve the specified improvement in performance, saving the customer the fee and misplaced manufacturing time that could be related to sourcing and putting in a model new unit.”

Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor evaluation was undertaken to substantiate that the nozzle hundreds would face up to the desired temperature improve. As a outcome, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades guarantee it meets the latest specs.
Concludes Mike Golds: “We are actually happy with the result of the SAGD pump improve. It has not solely achieved the specified manufacturing improve for the shopper, but additionally offered a extra sustainable and cost-effective solution than total pump replacement. Using trendy engineering and evaluation, we’ve been capable of give the prevailing pump a new lease of life and ensure it’ll proceed to perform nicely for many extra years.”

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