Celeros Flow Technology injects new life into 40 12 months old SAGD pump to extend heavy oil manufacturing for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to extend production. The pump – a Mather & Platt BB5 – was greater than 40 years old and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high strain, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this venture, the customer wanted to increase water temperatures from 90° C to 140° C. However, there were concerns that the prevailing pump could not have the ability to deliver this requirement. Nozzle hundreds have been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred provider of some 20 years, for help.
Mather & Platt is certainly one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing box and affected operational effectivity. There had also been no upkeep interventions for decades – but the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to function in such harsh conditions and with no regular upkeep over such a long time frame. More importantly, it gave us confidence that a thorough overhaul might achieve the desired improvement in efficiency, saving the customer the cost and lost production time that might be related to sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite element evaluation was undertaken to verify that the nozzle masses would withstand the specified temperature enhance. As เกวัดแรงดันน้ำ , the pump is now able to delivering steam at the larger temperatures required. The seal upgrades guarantee it meets the newest specs.
Concludes Mike Golds: “We are actually happy with the outcome of the SAGD pump upgrade. It has not solely achieved the specified production increase for the shopper, but also offered a more sustainable and cost-effective answer than whole pump alternative. Using trendy engineering and analysis, we have been in a position to give the existing pump a model new lease of life and guarantee it’ll proceed to perform well for many extra years.”
Share

Scroll to Top