A twenty-fold enhance in manufacturing was the objective of the Croatian automobile cosmetics company Alfa Car. To obtain this, the entire manufacturing cycle, housed in a model new production plant, was automated. Festo provided an entire solution for greater than 200 course of valves – including project management.
A number of different merchandise together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of car beauty merchandise. This requires complicated course of automation solutions. The Croatian automobile cosmetics firm Alfa Car has taken a big step into the lengthy run: while constructing a model new manufacturing plant, the whole manufacturing cycle was fully automated, from the uncooked supplies to the bottling line for the completed products. One level of focus was the seamless automation of the method valves.
A number of completely different substances are saved, transported, blended and bottled in the production plant.
Customised full resolution
To tackle the problem, the company labored along with the system integrator Arp Lučko and Festo. It would be Festo’s position to venture handle the automation of the process valves. To ensure เกจ์วัดแก๊สหุงต้ม into the new system and maximum reliability in the future manufacturing course of, customised complete options were provided that cowl the complete range, from the method valve items to the valve terminals. When deciding on the necessary parts, specific attention needed to be paid to the doubtless explosive environment.
Reliability counts
The communication between a giant number of completely different automated ball valves and the brand new plant’s higher-level control system was additionally decisive for optimum course of automation. This requirement was met by a dependable resolution with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers may be absolutely automated in this way. Using a single source for the ball valve solution took the strain off both Alfa Car and Arp Lučko when it came to designing and installing the new system. The extensive coordination of the varied course of valve suppliers, which Festo dealt with as a part of its challenge management temporary, additionally made the project easier.
Automated process valves ensure reliable distribution of the substances within the various course of steps.
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