The UN has declared 2022 the “International Year of Glass”. This puts much more focus on manufacturing circumstances within the energy-intensive glass business, and efficient technologies along the complete value chain are notably in demand. Vacuum expertise also has a major influence on sustainability in glass manufacturing – as a outcome of secure vacuum is required in lots of processes. Atlas Copco focuses on providing energy-efficient, intelligent, and sustainable vacuum options to manufacturers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ collection of vacuum pumps are a range of highly environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling companies
Noelle + von Campe produces individual glass packaging for bottling corporations. The individualized bottles and jars are given their form and the final contact utilizing vacuum know-how. The ultimate contact contains including a customer’s emblem or title. When shaping the glass, higher embossing of the emblem or any lettering is achieved if the trapped air between the glass mildew and the actual glass has been removed as best as attainable. With an output of 650 million jars per year, the proper vacuum system is a crucial component for the effectivity of the entire plant for Noelle + von Campe. Atlas Copco, with its application experience and experience in supplying vacuum pumps to the glass business, knows the precise necessities of the market. เกจ์วัดแรงดันน้ำ have an extended historical past in partnering with glass producers. Their options and installations are made to measure for every particular person customer. This was one of many reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy financial savings with Variable Speed Drive (VSD) expertise
The use of vacuum know-how alone saves a lot of vitality: the identical production result may be achieved with compressed air however would consume more vitality. With its innovative motor concept for glass production, the Atlas Copco GHS VSD+ series is one of the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable speed management, the screw pumps may be adapted exactly and rapidly to the respective vacuum requirement. Variable pace and the set level management presents optimum vacuum levels. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved around 27% in power costs.
Increased stability in the vacuum provide
The reduced vitality consumption isn’t the only benefit of the GHS VSD+ vacuum solution. The entire vacuum provide at Noelle + von Campe is now more secure than before. „When we change tools or adapt our processes, for instance, the new central vacuum system continues to reliably supply our entire production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important issue for us, as a outcome of the reliable, uninterrupted vacuum supply in turn has a direct effect on the quality of our finish merchandise. And in phrases of the standard of our jars and bottles, neither we nor our prospects make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional cost reductions are generated by the ES central management: „The intelligent system coordinates the usage of the vacuum pumps with each other – this protects even more costs, additionally for maintenance and electrical energy. A big advantage: the customers additionally achieve significantly faster amortization“. The ES16 central controller can monitor and control multiple GHS VSD+ vacuum pumps simultaneously. The good management system balances and optimizes the efficiency of all machines, lowering the general vitality consumption. Compared to competitor products, the intervals between upkeep are additionally longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the reality that the pumps are provided in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the ending touches not only to the products but in addition to the production process. This is where Atlas Copco’s extensive expertise in working with glass manufacturers pays off. That is why Atlas Copco additionally personalized the piping of the vacuum pumps. Atlas Copco is thus, because it have been, a one-stop store for glass producers – from the pump to the connection methods. And so, on stability, Noelle + von Campe will get more for less: more vacuum, more management and more stability for less vitality consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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