KleenOil India, a producer of business oil filtration systems, has helped to significantly improve the product high quality of cold rolling sheets for its steel business shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual move know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a standard magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection efficiency was insufficient and vital problems were occurring with the standard of its completed products.
An ECL is used inside the metal trade to assist clean and strip the floor of the steel sheet of rolling mud by utilizing an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleaning cold rolled steel than standard cleansing processes, the instability of the chemical substances can and do trigger problems.
Reduced ไดอะแฟรม can provide a level of protection within these circumstances, its effectiveness may be considerably decreased, resulting in contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline answer was still heavily saturated with mud particles and was suffering from an unstable PH level that mixed have been resulting in important rusting through the course of resulting in scratching of the final product.
Filtramag+ provides fantastic particle extraction performance within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to solve the ferrous contamination drawback. The effectivity of the filtration is determined by the magnetic materials sort, size of the magnet, magnetic power and likewise the fluid circulate dynamics. A low power magnet or minimal exposure to the fluid will not perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is essential not only to make use of the proper product for the method in question, but the larger level of answer protection supplies further advantages, together with prolonging the lifespan of the pump in addition to a reduction in associated prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination in this software within the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the fantastic dust particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic roller was not providing sufficient protection to the fluid on this utility, and it highlights the significance of selecting the proper technique of magnetic protection. Due to the nice particles circulating inside the alkaline solution, vital rusting was being created through the ECL course of that was inflicting harm to the metal sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our consumer as its capacity to take away even the best particles from fluids would significantly enhance the issues that the enterprise was dealing with. By putting in the Filtramag+, our client was instantly offered higher levels of safety against the damage that had been being caused by the contaminated solution. We work often with Eclipse Magnetics high-performance merchandise and at all times see important, optimistic results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient to be used with materials that have decrease magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move via the filter.
As a results of the set up, the corporate is not suffering from broken finished components, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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