Celeros Flow Technology injects new life into forty yr old SAGD pump to extend heavy oil production for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend production. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been topic to numerous post-installation alterations.
ไดอะแฟรม ซีล are extraordinarily viscous and require the injection of excessive pressure, high temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this project, the client needed to extend water temperatures from 90° C to 140° C. However, there have been concerns that the present pump could not be able to deliver this requirement. Nozzle loads have been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular supplier of some 20 years, for help.
Mather & Platt is certainly one of a quantity of heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing field and affected operational efficiency. There had also been no upkeep interventions for many years – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the original pump that it had continued to operate in such harsh conditions and with no common maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul may obtain the specified improvement in efficiency, saving the client the price and lost production time that can be associated with sourcing and putting in a model new unit.”

Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component evaluation was undertaken to substantiate that the nozzle masses would stand up to the desired temperature enhance. As a end result, the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades ensure it meets the latest specs.
Concludes Mike Golds: “We are actually happy with the result of the SAGD pump improve. It has not solely achieved the desired manufacturing improve for the client, but also provided a extra sustainable and cost-effective answer than total pump alternative. Using trendy engineering and evaluation, we have been in a place to give the existing pump a model new lease of life and ensure it’s going to proceed to carry out nicely for so much of extra years.”

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